incredible hulk

COMPLETION DATE:

JULY 2008

PROJECT SIZE:

96,927 SQUARE FEET

PROJECT COST:

$15 MILLION

PRESENT STATUS:

COMPLETED

Project Overview

The Incredible Hulk Roller Coaster at Universal Studios Orlando is a state-of-the-art thrill ride that incorporates 21st-century technology. This $12.4 million project showcases innovative design and construction methods in theme park attractions.

Project Scope

Construct Two Group performed as the Construction Manager at Risk, with responsibilities including:

  • Design and construction involvement
  • Conducting constructability reviews
  • Construction of the roller coaster structure
  • Building of the 15,000 s.f. load and unload facility
  • Installation of advanced mechanical, electrical, fire protection, and plumbing systems
  • Implementation of special effects using CATV and sound systems
  • Value Engineering support

Key Features:

  • Metal roller coaster that glows green at night
  • Launch system using 220 individual motors and digital motor controllers
  • Three DC motor generator sets with flywheels producing a 9 megawatt burst
  • Seven rollovers and two subterranean enclosures
  • 15,000 s.f. load and unload facility with themed comic book look
  • State-of-the-art special effects using CATV and sound

Technical Specifications

  • Ride vehicle weight: 32,000 pounds
  • Launch acceleration: 0 to 40 mph in 1.8 seconds
  • Ride duration: 2 minutes and 15 seconds
  • Capacity: 1920 people per hour
  • Cycle interval: 1 minute
  • Operating hours: Average 14 hours per day, 365 days per year
  • Availability rate: 99.8%

Construction Approach

  • Design/Build and Construction Management methodology
  • Constructability reviews to ensure project feasibility
  • Site-based Value Engineering support for rapid change and cost management
  • Integration of cutting-edge technology in mechanical, electrical, and plumbing systems
  • Focus on meeting strict availability deadlines

This project represents a significant investment in educational infrastructure, combining safety features, modern technology, and efficient design to create an optimal learning environment for students in West Orange County.

Project Challenges

Tight Deadline

 Meeting a strict “must have available” date for the attraction’s opening.

Innovative Technology

 Incorporating systems used for the first time in this configuration.

Rapid Decision Making 

Providing quick, objective insight on feasibility, design choices, cost, and associated risks.

Complex Integration

 Combining advanced ride technology with themed elements and special effects.

High Performance Requirements

 Ensuring the ride could operate for extended hours with high availability.

Safety Considerations

 Implementing rigorous safety measures for a high-speed, intense thrill ride.

Theming and Aesthetics 

Creating a visually striking attraction that glows green at night while maintaining functionality.